Monitoring of industrial equipment
The following tasks are being solved: optimization of operation processes, control of technological parameters, prevention of emergency situations.
Main problems
Lack of data for analytics and prevention of equipment failures
Lack of a unified control system for the company's equipment
The cost and low efficiency of regular rounds to assess the condition of the equipment
Functions
Real-time monitoring of all objects
Accounting for work, downtime and violations
Prompt decision-making
System control by one operator
Process planning
Reduction of data collection visits
Advatnages
A large number of control points and data sources
Application of wireless data transmission technologies
The ability to transfer data to the "cloud"
Visualization of information online from any computer or smartphone
Accuracy of measurement of parameters using sensors, sensors and other converters of parameters of the physical environment
Data transmission How it works
The equipment is divided into groups for monitoring from 1 to 5 sensors
Sensors are connected to the LoRa transmitter
Each LoRa transmitter transmits data to the MASTER receiver (communication range up to 15 km)
One receiving and processing unit supports up to six MASTER receivers (up to 810 sensors)
MASTER is connected to the receiving and processing unit
Visualization of processes on the display of the receiving and processing unit
One MASTER supports up to 27 LoRa transmitters (up to 135 sensors)
Opportunities
Receiving and processing unit
Receiving and processing unit
Video communication with objects
Data exchange with mobile devices (Wi-Fi)
Data transfer to a remote server via GSM
QR and barcode reading
Remote control capability
Authorization by access cards
Usage example
Task setting
Task setting
- fluid pressure
- instant consumption
- total volume
- liquid density
- liquid temperature
- liquid level in the container
- pump output
- oil pressure in the pump lubrication system
- pump lubrication oil temperature
Remote control of the injection of process fluids by pumping units during the repair of oil producers
Data transmission to a remote server via GSM in real time:
Identification of the driver-operator by the barcode of the waybill or plastic cards
Accounting for working hours, downtime and violations
Usage example
Solution
Solution
A receiving and processing unit was installed in the cabin of the pumping unit, which will allow:
- visualizing the parameters on the unit screen
- monitoring the limit values of parameters (alarms of violations)
- working on tasks received from the dispatcher
The following equipment was installed on each pumping unit:
- 1 MASTER receiver
- 2 LoRa SLAVE transmitters
- 7 sensors
2
1
Client’s software
Online viewing of parameters
Working with one- and two-pump units
Indication of exceeding the limit values of the monitored parameters
Display of object activity
Viewing graphs by clicking on a plate
Display of all aggregates in the form of plates and a tree
Emergency notification
Selection of displayed graphs
Comparison of controlled parameters
Display of parameters in digital and graphical form
Mobile software
The mobile application provides access to the telemetry of the operation of the pumping unit.
Monitoring is possible both from the server via the GSM network and via WiFi of a specific unit if the smartphone is located in its access zone.
Monitoring is possible both from the server via the GSM network and via WiFi of a specific unit if the smartphone is located in its access zone.
System components
- Data collection from sensors and their visualization in the cabin
- Real-time data transmission
- Alert of exceeding the limit values
- Data processing and analysis
- Storage of measurements
- User authorization
- Online monitoring of operations
- Archive request for the selected period
- Reporting
- Online monitoring of operations
- Archive request for the selected period
- Collecting and transmitting data from devices to the server in the absence of GSM
Software
Terms of use
Terms of use
Client software:
Server software:
Server selection ("Quantor-T", Customer's server, trusted server)
Maintenance of the Quantor-T server is included in the price of the device
Is not limited by the period of use
Free updates
Free updates
Is not limited by the period of use
Has no restrictions on the number of workplaces
Comes with the appliance
The predicted effect of the use of "QUANTOR-tms"
Getting additional profit
- Reduction of transportation costs
- Reducing the cost of operations
Improving operational efficiency
- Improving the efficiency of technological operations
- Identification and reduction of technology violations
- Prompt notification of emergency situations
- Efficiency of decision-making
Improvement in the field of industrial safety, labor protection and the environment
- Reduction of accidents at work
- Reduction of penalties based on audit results in industrial safety, labor protection and the environment
Send your application
МЕНЮ
ПРОДУКЦИЯ
© 2023 QUANTOR-T